<%@LANGUAGE="VBSCRIPT" codepage=950%> LEAN Case Sharing ¨C Garment Industry
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LEAN Case Sharing - Garment Industry

The company is an OEM of handbags for major fashion labels. It employs 3,000+ people at its Hong Kong headquarters and China factories.

The company has always been striving for improvements in various areas, the scope of works carried out from its production workshop to even the I.E. system of the whole company. In order to further improve the production efficiency and enhance the competitiveness, the company invited our Consultants to provide professional recommendations and apply LEAN manufacturing in the factory.

Project Achievements:

  • Merged Production, PIE & Sample Room to eliminate unnecessary waiting time, transportation and inventory
  • Introduced transparent reporting to Reflect the True Picture for the effective management of Top Management, increased the efficiency of I.E. Dept by 50%
  • Redesigned the production process & measure the production efficiency
  • Reviewed and provided practical solution towards 15~30% production efficiency improvement
  • Shortened the sample building time from 9 days to 3~4 days (60%), thus compressing the overall new product introduction time
  • Resolved the bottleneck in the production line, applied semi-automation to improve quality and efficiency